High-Mix PCB Assembly for
Specialised Electronics

From prototypes and New Product Introduction to repeatable low- and medium-volume production, Aviatech provides engineering-led PCB assembly from its facility in Goa, India.

Built for projects where manufacturability, process control, traceability and a clearly defined inspection and test plan matter.

Prototype Builds | NPI Support | High-Mix Production | Programme-Specific Verification

40+ Years of
Engineering Heritage

High-Mix,
Low-Volume Focus

DFM and
NPI Support

3D Automated
Optical Inspection

Test Plan Defined
per Programme

More Than Component Placement

Aviatech Enterprises Pvt. Ltd. supports specialised electronics programmes where a successful build depends on more than placement speed or a price per board.
Our PCBA facility at Verna, Goa, combines automated SMT production and 3D Automated Optical Inspection with Aviatech’s wider experience in engineering, aviation MRO, calibration, testing, reverse engineering, obsolescence management and indigenisation.
We work with OEMs, engineering companies, product-development teams and specialised electronics businesses that require responsive engineering coordination, controlled revisions and an inspection and testing approach matched to the product risk.
Suitability for high-reliability, regulated or safety-critical applications is confirmed only after review of the customer’s technical requirements, applicable quality-system requirements and required test coverage.

Manufacturing Suitability

Where Aviatech Is the Best Fit

Prototype and engineering builds

New Product Introduction and pilot runs

High-mix, low-to-medium-volume PCB assemblies

Industrial control, instrumentation and test equipment

Communication, RF and specialised electronic systems

Maritime and defence-support electronics

Legacy PCB replacement and indigenisation projects

Customer-controlled builds with defined acceptance and test requirements

Applications Requiring Programme-Specific Review

Mission-critical defence, flight-critical aerospace, regulated medical and other safety-critical products are considered only after confirmation of the required quality-system scope, inspection method, test coverage, qualification evidence and customer approval.

Programme Support

How Can We Support Your Programme?

Prototype PCB Assembly

Convert your design into an assembled prototype for engineering validation and further development.

Initial engineering builds
Limited prototype quantities
Pre-production evaluation
Customer-defined inspection and test

Discuss a Prototype Build

NPI and Pilot Production

Move from a working prototype to a controlled and repeatable manufacturing process.

DFM review
Process planning
First-article build
Controlled design revisions
Pilot production

Discuss an NPI Requirement

High-Mix Production

Manufacturing support for specialised products involving multiple board variants and lower production quantities.

Multiple PCBA variants
Low-to-medium volumes
Long-lifecycle products
Documented production controls

Request a Production Quote

Legacy PCB and Indigenisation

Engineering and manufacturing support for ageing, obsolete, imported or difficult-to-source PCB assemblies.

Obsolescence management
Legacy PCB cloning
Replacement PCB requirements
Customer-controlled qualification

Discuss an Indigenisation Project

Industries We Support

Markets and Applications

Industrial electronic control and automation equipment

Industrial Electronics

High-mix manufacturing support for controls, instrumentation, power, communication and specialised industrial products.

Professional electronics testing laboratory with oscilloscopes

Test and Measurement

Prototype, NPI and production support for specialised test, calibration and engineering equipment.

Professional maritime vessel control and navigation console

Maritime and Defence Support

Selected systems, sub-systems, test equipment, legacy support and indigenisation programmes subject to programme qualification.

Aircraft engineering and maintenance inside an aviation hangar

Aerospace Support and Engineering

Selected engineering, ground-support, MRO-support and non-flight-critical requirements subject to technical and quality review.

Manufacturing Capabilities

PCB Assembly Capabilities

Automated SMT Assembly

A synchronised SMT line supports repeatable component placement across prototype, NPI and production requirements.

Micro-Component Placement

Placement of miniaturised components, including 03015-class components, is subject to component, board, stencil, process and inspection review.

Advanced Package Handling

Micro-BGA, CSP, QFN, LGA and other bottom-terminated or fine-pitch packages are accepted only after manufacturability and inspection-plan review.

3D Automated Optical Inspection

PARMI Xceed Optima L 3D AOI supports inspection of component presence, alignment, polarity, dimensional conditions and visible solder-joint defects.

Electrical and Node Testing

Electrical or node-level testing may be applied where the board design, test access and validated test programme permit. Test coverage is stated for the specific project.

DFM and Testability Review

Engineering review helps identify manufacturing and test-access risks before production.

Prototype and NPI Support

Customers can transition from design to a controlled production process with documented revisions and agreed inspection stages.

Traceability by Agreed Quality Plan

Lot, component, production and test records can be provided according to the agreed project scope and quality plan.

Inspection & Verification

Inspection and Testing Approach

No Single Inspection Method Proves a Complete PCBA. Aviatech defines the appropriate inspection and test route after reviewing the product design, component packages, test access, application risk and customer acceptance criteria.

DFM & Testability Review

Design, package, access and documentation review.

Process Definition

Stencil, placement, reflow, handling and revision controls agreed.

3D AOI

Inspection of placement, polarity, dimensional and visible solder conditions.

Electrical / Node Test

Applied where supported by design and a validated test programme.

Hidden-Joint Inspection

X-ray or specialist inspection through a qualified partner when required.

Functional / Specialist Test

Functional, RF, environmental or other agreed testing.

Records & Release

Results linked to agreed lot, serial-number or batch records.

Specialised testing: Specialised tests may be performed by qualified external partners. The quotation and quality plan should identify which activities are in-house and which are externally provided.

Verification Options

Service Levels

Level 1

Assembly + AOI

For prototypes and lower-risk builds where the customer accepts visual and 3D AOI verification.

SMT assembly
3D AOI
Basic production records
Customer-defined release criteria

Request Level 1 Review

Level 2

Assembly + Electrical Test

For boards requiring AOI plus validated node, continuity or electrical checks.

SMT assembly
3D AOI
Electrical/node test where feasible
Test coverage stated in proposal

Request Level 2 Review

Level 3

Programme-Specific Verification

For higher-reliability programmes requiring a tailored mix of internal and partner-provided verification.

AOI and electrical test as applicable
Partner X-ray for hidden joints
Functional/RF/environmental testing as agreed
Enhanced traceability and records

Discuss a Verification Plan

Manufacturing Data

Technical Specifications

Parameter	Capability
PCB size range	70 mm × 50 mm to 510 mm × 510 mm
PCB thickness	0.4 mm to 8 mm
Required edge clearance	3 mm to 5 mm
Micro-component capability	Down to 03015-class components, subject to process and inspection review.
Advanced packages	Micro-BGA, CSP, QFN, LGA and ultra-fine-pitch components, subject to package-specific review.
Placement system	Panasonic NPM-W2
Inspection system	PARMI Xceed Optima L 3D AOI
Electrical / node testing	Available only where design access and a validated programme permit; coverage confirmed per project.
Specialised inspection	External-partner X-ray and other specialist testing may be coordinated when required.
Production model	Prototype, NPI, high-mix low-volume and low-to-medium-volume support.
Facility location	Verna Industrial Estate, Goa, India

Project-specific confirmation: Final manufacturability, inspection coverage and test capability are confirmed after review of the design files, BOM, component packages, test access, application risk and customer acceptance criteria.

Precision Engineered SMT Production

The unit operates a synchronized Surface Mount Technology (SMT) production line designed for high-accuracy placement and inspection.

Machine Infrastructure

Panasonic NPM-W2

Automated component placement supporting complex and high-mix PCB assemblies, subject to machine and process review.

PARMI Xceed Optima L

3D Automated Optical Inspection supporting component and visible solder-condition inspection, measurement and production-process control.

Important public note: AOI does not provide complete inspection of every hidden joint beneath BGA, CSP, LGA or QFN packages. Where hidden-joint inspection is required, the inspection route is defined separately.

SONIC & YJLink Systems

Synchronised automation supporting material movement and production flow across the SMT line.

Partner-Enabled Specialist Testing

Where the programme requires X-ray, flying-probe, advanced electrical, cleanliness, destructive analysis or other specialist verification beyond the current in-house scope, Aviatech may coordinate the activity through a qualified external partner with customer approval.

Professional electronics engineering and testing facility

Wider Engineering Support

Support Beyond PCB Assembly

Aviatech’s wider engineering infrastructure allows customers to discuss requirements extending beyond placement and AOI.

Design for Manufacturability and testability collaboration
New Product Introduction and controlled revision support
Obsolescence management and legacy PCB cloning
Reverse-engineering experience
Controlled-environment test infrastructure for applicable products
RF shield-box and anechoic-chamber infrastructure for applicable programmes
NABL-accredited calibration laboratory operating within its approved scope
Coordination of qualified external inspection and test services when required

The applicability, scope, accreditation status and location of each service are confirmed in the proposal and programme quality plan.

Discuss Your Testing Requirement

Why Aviatech

Why Work With Aviatech?

Engineering-Led Review

The requirement is assessed as a manufacturing and verification programme, not only as a placement job.

High-Mix Focus

The operating model is intended for specialised products, multiple board variants and lower production quantities.

Transparent Test Coverage

The proposal should state what is inspected, what is tested, the expected coverage and which activities are external.

Defence and Aviation Heritage

Aviatech brings established engineering and MRO experience; certification scope is represented accurately.

Partner-Enabled Capability

Specialist inspection can be added without representing outsourced equipment as in-house capability.

Long-Lifecycle Support

Obsolescence, cloning, revision control and indigenisation experience support products expected to remain operational for years.

Prepare Your PCBA RFQ

For the fastest and most accurate review, provide as many of the following as are available:

Bill of Materials
Gerber or ODB++ files
Pick-and-place or centroid file
PCB fabrication and assembly drawings
Schematic
Approved component list
Required and annual quantities
Component-package list, especially BGA, CSP, LGA and QFN
Applicable IPC/customer acceptance standard
Required inspection and test methods
Test-point, JTAG or boundary-scan information where available
Programming files and functional-test procedure
Qualification, traceability and documentation requirements
Required delivery date

Do not have every file ready? Submit the information currently available. Aviatech will identify the additional inputs needed before manufacturability, test coverage or pricing can be confirmed.

Frequently Asked Questions

01 What types of PCBA work does Aviatech focus on?

Prototype, NPI, high-mix and low-to-medium-volume PCB assembly for specialised electronics. Each project is reviewed for fit, inspection requirements and available test coverage.

02 Can Aviatech support BGA, CSP, LGA and QFN packages?

These packages may be assembled subject to design and process review. AOI verifies visible conditions; hidden-joint inspection, such as X-ray, is defined separately when required.

03 Is every inspection and test performed in-house?

No. The proposal should clearly identify which activities are performed in-house and which may be coordinated through a qualified external partner.

04 Does Aviatech provide electrical or node testing?

Electrical or node testing may be provided where the board design offers adequate access and a validated test programme can be established. The test coverage is stated for the specific project.

05 Can Aviatech develop a functional test?

Functional-test support is reviewed case by case. It may use a customer-supplied fixture and procedure, a jointly developed fixture, or an approved external specialist.

06 Can Aviatech support defence programmes?

Selected defence-support, development, legacy and indigenisation requirements may be considered. Mission-critical or safety-critical programmes require customer-specific qualification and confirmation of the required QMS and test scope.

07 Can Aviatech manufacture regulated medical PCBAs?

Medical or regulated enquiries may be reviewed, but acceptance depends on the customer’s regulatory requirements, the applicable QMS certification scope and the required process validation. No ISO 13485 manufacturing claim should be inferred unless explicitly confirmed.

08 What files are needed for a quotation?

Where available: BOM, Gerber/ODB++, pick-and-place, drawings, schematic, package list, quantities, acceptance standard, inspection/test requirements and delivery date.

09 Can Aviatech review a project before every file is ready?

Yes. Submit what is available. Aviatech will identify missing inputs before manufacturability, test coverage or pricing is confirmed.

10 Where is the facility located?

Verna Industrial Estate, Goa, India. Use the approved full address and contact details in the final page footer.

Start Your PCBA Programme

Looking for an Engineering-Led PCBA Partner in India?

Tell us about your prototype, NPI, production, legacy or indigenisation requirement. We will review the manufacturing scope and the inspection and test route needed for your programme.

Request a PCBA Quote Email Our PCBA Team

aviatech.goa@aviatechindia.com

+91 832 2887369

Plot No S 80-81, Behind Chikitsa Hospital,
Verna Industrial Estate, Verna, Goa 403710

AEPL is an Aviation MRO organisation and is setting up the facilities under the ‘Make in India’ policy of Government of India to provide MRO and Logistic support to Global standards to the Indian Military Aviation.

High-Mix PCB Assembly for Specialised Electronics